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CNC Honing Machines

PE-1500

  • CNC Vertical Honing Machine;
  • Max honing length 1500 mm (standard);
  • Diameters range 15÷520mm;
  • FANUC Motors, hardware platform;
  • Software CAR-Honesoft® friendly user type, for easy and quick learning;
  • Simultaneous control of working Axis, with centesimal tolerances, for blind bores, partial honing cycles, high cutting performances, plateau etc…;
  • Remote Assistance to check all parameters;
  • Mechanical customization to hone lenghts up to 3200mm and diameters up to 760mm;
  • Servo-brushless motors with high energetic efficiency Industry 5.0.

Main Optional:

  • Longitudinal X Table (version « T ») for charging and discharging of pieces during the job;
  • Fanuc Robot automation for pieces movings;
  • Measurement post-process Station.

PE-500

  • CNC Vertical Honing Machine;
  • Max honing length 500 mm (standard);
  • Diameters range 10÷190mm;
  • FANUC Motors, hardware platform;
  • Software CAR-Honesoft® friendly user type, for easy and quick learning;
  • Simultaneous control of working Axis, with centesimal tolerances, for blind bores, partial honing cycles, high cutting performances, plateau etc…;
  • Remote Assistance to check all parameters;
  • Mechanical customization to increase the max honing length and the max honing diameters;
  • Servo-brushless motors with high energetic efficiency Industry 5.0.

Main Optional:

  • Longitudinal X Table (version « T ») for charging and discharging of pieces during the job;
  • Frontal Y Table;
  • Rotary Table for medium-high production volumes;
  • Multi-Head;
  • Fanuc Robot automation for pieces movings;
  • Measurement post-process Station.

RTI-ELT

  • CNC Horizontal Honing Machine;
  • Max honing length 8000 mm (standard);
  • Diameters range 15÷680mm;
  • FANUC Motors, hardware platform;
  • Software CAR-Honesoft® friendly user type, for easy and quick learning;
  • Simultaneous control of working Axis, with centesimal tolerances, for blind bores, partial honing cycles, high cutting performances, plateau etc…;
  • Remote Assistance to check all parameters;
  • Mechanical customization to increase the max honing length and the max honing diameters;
  • Servo-brushless motors with high energetic efficiency Industry 5.0.

Honing Tools

Horizontal Tools

  • Honing tools totally interchangeable with tools of other manufacturers;
  • Diameters range 2,54÷82 mm;
  • Suitable for honing of through, blind bores, tandem bores, with radial windows, for conicity and ovality correction;
  • Available soft and hard type (or different shoes).

LPS e MFC

  • Multi-Stones Expansion Tools, suitable to be used onto Honing Machines with Expansion-Axis;
  • Diameters range LPS 5,95÷22mm;
  • Diameters range MFC MFC 22÷260mm;
  • They can be used onto Extension Shaft up to 8000 mm, they mount supports with Diamond/CBN Stones of any Grit and Hardness for roughing and Finishing works, both with vertical and horizontal machines;
  • They grant high cutting performance, blind bores too, very high precision tolerances for the best optimization of honing cycles (and reduction of production costs).

Diamond Single Strokes Tools

  • Nominal Diamond Tool;
  • Sintered or electrocoated CBN/Diamond type;
  • Minimum Diameter 2 mm;
  • They have a pre-selected diameter to obtain an established stock removal, they can be used through a Progressive machine system, or they can also be used with vertical drill or general rotating machine because they don’t need an expansion Axis machine;
  • Stock removal for each pass 0,1mm, Ra up to 0.1, very strict tolerances of cylindricity.

COLMER

  • Universal Expansion Mandrels, system of Stones and Shoes;
  • Diameter range 25÷500 mm;
  • Precision H7;
  • The Automatic version “S” can be used onto general Honing Machine, while with the Manual version “M” the expansion is given by hand;
  • In both cases, they can be used with an extension Shaft up to 8000 mm, and also through EXPO-59 system with lathes, drills etc…

LEG-GIG

  • Universal Expansion Mandrels,
    System of Stones and Shoes;
  • Diameter range 132÷1060 mm;
  • Precision ≤H7;
  • They can be used with an extension Shaft up to 8000 mm, and through a modular expansion system of Steady Supports (GIG-AST + GIG-CS) they permit to work a very large of diameters using the same Honing Head;
  • Suitable for horizontal and vertical Machine, with low weight, very high precision, silence and reducing of honing costs.

HY

  • This line of Honing Tools is strongly suggested when high stock removal are required;
  • Diameter range 23÷300 mm;
  • This tools are suitable for heavy honing process when pieces have big deformation to correct through an Expansion system “by push” hydraulic or electromechanical;
  • To obtain this results, it is possible to apply on this Tools very high cutting pressures onto the Abrasive stones.

ABRASIVES and SUPERABRASIVES

  • ALL the Sizes available of Abrasives bond, aluminium oxide, silicon carbide with ceramic bond, Superabrasives CBN/Diamond with metal or resinoid bond;
  • ALL the Grits, Hardnesses, Concentration;
  • Any Solutions for Roughing, Finishing, Super-Finishing, Plateau, Brushing… to obtain any result of Stock removal and Final Ra Surface (Ra);
  • All the stones can be used onto our Tools or with Tools of other Manufacturers.

Honing Solutions

Manual Machines LEO

  • Manual Expansion Honing Machines;
  • Diameter range 2,5÷139 mm;
  • Versatility, simply to use, quick installation;
  • The best solution for small production and repairing, to obtain H7 and final Ra up to 0.1 with many types of mechanical parts, gears, distributors, hydraulic pumps, injectors, con-rods, motorcycle cylinders etc...

RGV

  • Pneumatic Manual Expansion Tool to manually work bores with Diameters range 3,8÷15,7 mm;
  • This solution does not need any machine, and through a modular system of Mandrels-Holders, permit to select the exact diameters to work.

REGENERATION of Tools

Through a Technical Staff highly specialized and with a 40 years of experience into Honing/Lapping Systems, we are able to regenerate ALL Honing Tools actually present on the market, also of other Manufacturers, through

  • Substitution of (consumed) Diamond stones using our advanced Total Cleaning System® and process for application and calibration of new Stones;
  • Mechanical repairing of internal parts;
  • Projecting and manufacturing of Customized solution for any honing application of any mechanical sector.

Con una trentennale esperienza, siamo una delle aziende leader mondiali nella progettazione e realizzazione di Macchine, Attrezzature e Sistemi per la Levigatura e la Lappatura interna dei cilindri.

CAR s.r.l., with a thirty-year industrial experience, is one of the world- wide Leader Manufacturers Company in the projecting and carrying out of Machines, Equipment and System for cylinder Honing and Lapping, with relevant mechanical precisions and roughness.

+39 039 69 59 161
info@carsrl.it

Con una trentennale esperienza, siamo una delle aziende leader mondiali nella progettazione e realizzazione di Macchine, Attrezzature e Sistemi per la Levigatura e la Lappatura interna dei cilindri.

CAR s.r.l., with a thirty-year industrial experience, is one of the world- wide Leader Manufacturers Company in the projecting and carrying out of Machines, Equipment and System for cylinder Honing and Lapping, with relevant mechanical precisions and roughness.

+39 039 69 59 161
info@carsrl.it